DRYFILL-250i-Twin
Dry Syrup Powder Filling Machine
Twin Head Injectable Powder Filling With Rubber Stoppering Machine
PRODUCT OVERVIEW
The Automatic Twin Head - Twin Track Injectable Powder Filling with Rubber
Stoppering Machine Model DRYFILL-250i-Twin, is suitable for
Round Vials with
Maximum speed of 240 Vials per minute. Specially Machine construction in fully
Stainless Steel finish including machine frame structure. Machine with built-in Turn
Tables at In-feed and Out-feed with individual drives to match the speed of incoming
and outgoing vials for smoother operation. All parts coming in contact with Powders
are made from SS316 Materials.
The Machine is equipped with Twin Head - Twin Track Eight Port Powder Wheel
System, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line
Vibrator type Rubber Stoppering system, The stopper inserting system operates in
a continues mode with synchronized speed of machine. Machines with Double
Track Vial Moving system having Twin Head Powder Wheel System, helps to
achieve speed of 240 vials per minute. Machine Twin Head system deliver 120 Vials
per minute for higher fill volume such as Double Dose System.
TECHNICAL SPECIFICATIONS
| Vial Diameter | 25mm to 38mm |
| Vial Height | 75mm Maximum |
| Rubber Stopper Diameter | 20mm |
| Fill Range | 50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system with help of required change Parts |
| Powder Wheel Range | Two Different Powder Wheel Range having 6.35mm Port suitable to Fill 50mg to 450mg and 9.5mm Port suitable for 250mg to 1500mg in Single Dose System |
| Accuracy | +/- 1% Depending upon the Powder, under the controlled level of Humidity |
| Overall Dimensions | 3000 mm (L) x 1000 mm (W) x 1800 mm |
| Conveyor Height | 815-940 mm |
| Speed | Max. 240 Vials per minute in Single Dose, Max. 120 Vials per minute in Double Dose, Max. 80 Vials per minute in Triple Dose and Max. 60 Vials per minute in Four Dose system |
| * Specification can be changed as per customers requirements | |
UTILITY REQUIREMENT
| Power | 5.0 Hp |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Humidity | Below 28% Rh |
| Compressed Air | Filtered, Oil Free 3kg/cm2 provided by customer only |
| Vacuum | 25" Hg. @ 500 LPM or available as optional / extra items |
DRYFILL-250i.Twin - Injectable Powder Filling Machine
SPECIAL FEATURES
- No Vial - No Fill System
- All contact parts made of SS316 material with easy removal system for Autoclaving / Sterilization
- Machine construction in SS304 material
- Hopper can be completely dismantle for easy cleaning
- Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
- Filling Accuracy of +/- 1% depending on powder at controlled humidity below 28% Rh
- Built in Rubber Stoppering System
- Multiple dosing system with the help of change parts
- Built in Turn Tables with Separate Drive for speed control of in-feed and out-feed of vials
- Various safety features including Clutch system for Vial Breakage
- Machine Bottom with all over minimum clearance of 6" Height
- Moving conveyor above the top plate maintaining proper gap for meeting current application needs.
- Automatic In-feed and Exit of Vials
- Powder Hopper for charging with better position and design without crossing the line.
- No Stopper - Machine Stop System
- Low Air - Machine Stop System
- Low Vacuum - Machine Stop System
- Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation
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